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IGE/GM/8 Seminar 8th March 2007 Meter Selection Andrew Wrath SICK UK Ltd Product Specialist – Ultrasonic Gas Meters IGE/GM/8 Part 1 clause 12.1.1 states, “Any meter shall be appropriate to the load being supplied” “Correct matching is required for both the size and characteristics of the load” Selection of the appropriate meter relies on the exchange of information Meter Selection ; exchange of information IGE/GM/8 Appendix 3 Information on load ◊ Load details - Minimum flow rate : Not zero ! - Maximum flow rate - Estimated Qmax in 12 months - Peak load - Is continuity of supply required ? - Details of downstream plant / equipment ◊ Special features of the load - Plant that may cause pulsations / step changes - MIP from consumer’s system IGE/GM/8 Part 1 clause 4.2.2.1 states, “The meter shall be selected to ensure that its error on the actual volume of gas used per annum does not fall outside +/- 3% for Qimax ≤ 160m³h-¹ +/- 2% for Qimax > 160m³h-¹” This error is affected by both the meter accuracy and the range of flows over which the meter will be within the manufacturer’s specification – measuring range or turndown (note to 4.2.2.1) Uncertainty requirements that govern monitoring and trading in Carbon Dioxide measurements may impose stricter limits of meter performance to meet system uncertainties – refer to Appendix 12. IGE/GM/8 Part 1 clause 12.1.2 states, “Any meter of capacity ≤ 1600m³h-¹ std at 15°C and 1.01325 mbar must be approved by Ofgem or a metrological authority acceptable to Ofgem and must be stamped prior to delivery” “For meters of capacity > 1600m³h-¹ std one of the following options shall apply - the meter is OFGEM approved and stamped accordingly - a commercial agreement applies between the consumer, shipper/supplier, GT and the MAM which will specify the accuracy* requirements for installation, maintenance and validation requirements.” *With “contract” loads, total system uncertainty is normally specified. Metering Technology covered by IGE/GM/8 (refer to IGE/GM/8 Part 1 Sub-Section 2.1) - diaphragm ◊Direct volume measurement - rotary displacement (RD) ◊Direct volume measurement - turbine ◊Velocity measurement : volume inferred - ultrasonic (USM) ◊Velocity measurement : volume inferred Assistance offered in IGE/GM/8 Part 1 - Table 7 ◊ Factors affecting meter selection, accuracy & performance - Figure 35 ◊ General guidance on selection of industrial and commercial meters Table 7 FACTOR DIAPHRAGM RD TURBINE MULTIPATH ULTRASONIC Range of Qmax 6 to 160 m3 h-1 212 to 5650 ft 3 h-1. 25 to 2,885 m3 h-1 800 to 102,000 ft3 h-1. 65 to 25000 m3 h-1 2275 to 882,875 ft3 h-1. 800 to 85000 m3 h-1 28,000 to 3001,900 ft3 h-1. Typical pressure range 0 to 75 mbar. Others available as special case 0 to 10 bar. Special meters available up to 38 bar. 0 to 38 bar. 2 to 38 bar. Typical rangeability (and accuracy) Badged: 50:1 (± 2% to ± 3%) Usable: > 150:1 (± 2% to ± 3%) Dynamic: > 1000:1. Badged: 20:1 to 50:1 (± 1% to ± 2%) Usable: > 50:1 (± 1% to ± 2%) Dynamic: 500:1. Badged: 10:1 to 30:1 (± 1% to ± 2%) Usable: > 10:1 (± 1% to ± 2%) Dynamic: 75:1. Certified over 40:1 to 125:1 (± 1%) Usable: > 40:1 (± 1%) Dynamic: Not applicable. Effect of gas density Unaffected in design range within manufacturer's specification. Insignificant. Minimum flow is lowered with increased density, increasing the usable and dynamic rangeability. Meter accuracy does not deviate over the specified working range of transducers. Certain types of transducer will not operate at low densities dependent upon meter size, line density and gas composition. Effect of gas borne solids Normally unaffected but coarse filter recommended at higher pressures. Meter may stop rotating. Filter required. Blades may be damaged and freedom of rotation may be affected. Coarse filter required. Normally unaffected, but contamination of the transducers can affect meter performance. Effect of gas borne liquids for example water, oil, grease etc Corrosion possible. Freezing may result in damage. Materials of construction may be affected. Over-registration possible. Corrosion possible. Oil may be displaced from gears. Freezing may stop the meter.. Materials of construction may be affected. Under-registration possible. Corrosion possible. Freezing may result in damage. Lubricant dilution and rotor imbalance possible. Materials of construction may be affected. Inaccuracy possible. Liquids settling in the bottom of the meter, or grease on the internal walls reduce the cross sectional area and cause the meter to over- read. Freezing may cause a temporary increase in uncertainty. Materials of construction may be affected. Pressure variations Excessive differential pressure variations will cause damage. Rapid change of differential pressure may cause damage. Rapid pressure changes may cause damage or registration errors. Particular problems when meters are installed interstage at higher pressures. Normally unaffected. Acoustic Noise Unaffected. Unaffected. Unaffected. Can be affected by acoustic noise. Precautions need to be taken with the location of the meter and its proximity to noise sources such as control valves, pressure regulators and partially open line valves. Diaphragm Diaphragm Range of Qmax 6 to 160m³h-¹ Typical Pressure Range 0 to 75 mbar Typical Rangeability 50:1 badged 150:1 useable 1000:1 dynamic Typical Accuracy ±2% to ±3% Effect of Gas Density Unaffected Effect of Gas Borne Solids Normally unaffected Effects of Gas Borne Liquids Corrosion possible Over read possible Pressure Variations Damage if excessive Acoustic Noise Unaffected Rotary Displacement Rotary Displacement Range of Qmax 25 to 2,885m³h-¹ Typical Pressure Range 0 to 10 bar Typical Rangeability 20:1 to 50:1 badged >50:1 useable 500:1 dynamic Typical Accuracy ±1% to ±2% Effect of Gas Density Insignificant Effect of Gas Borne Solids Meter may stop (filter required) Effects of Gas Borne Liquids Corrosion possible Under-read possible Pressure Variations Damage if rapid Acoustic Noise Unaffected Turbine Turbine Range of Qmax 65 to 25,000m³h-¹ Typical Pressure Range* 0 to 38 bar Typical Rangeability 10:1 to 30:1 badged >10:1 useable 75:1 dynamic Typical Accuracy ±1% to ±2% Effect of Gas Density Increase rangeability Effect of Gas Borne Solids Blades may be damaged (coarse filter required) Effects of Gas Borne Liquids Corrosion possible Inaccuracy possible Pressure Variations Damage if rapid Acoustic Noise Unaffected Ultrasonic Ultrasonic Range of Qmax 800 to 85,000m³h-¹ Typical Pressure Range* 2 to 38 bar Typical Rangeability 40:1 to 125:1 certified >40:1 useable Typical Accuracy ±1% Effect of Gas Density Generally unaffected Effect of Gas Borne Solids Normally unaffected Effects of Gas Borne Liquids Inaccuracy possible Pressure Variations Normally unaffected Acoustic Noise Can be affected Assistance offered in IGE/GM/8 Part 1 - Table 7 ◊ Factors affecting meter selection, accuracy & performance - Figure 35 ◊ General guidance on selection of industrial and commercial meters Figure 35 Not preferred Not preferred Turbine & Ultrasonic M e te r P re ss u re ( B a r) (N o t to s ca le ) Meter Qmax m3 h-1 (not to scale) 0.075 3000160 10 38 50 250 Diaphragm High turn down > 150:1 On-Off Loads Low operating Differential Non Vital interruptible supplies (Higher pressures available some sizes) Rotary Turn down >50:1 On-Off Loads Modulating Loads Low operating Differential Limited space availability Non Vital interruptible supplies (Higher pressures available in a limited number of sizes) Ultrasonic Turn down >40:1 High Instantaneous demand and/or pulsating loads Low operating Differential N o t a v a il a b l e 85000 Turbine Turn Down >10:1 Steady state loads or where loadchanges are less than 20% Qmax. Not suitable for repeated step load changes or pulsating flows. (see clause 12.5.3) Notes: 1. Either meter is suitable for loads where a supply interruption cannot be tolerated due to meter failure (i.e. Hospitals) 2. Damping of oscillations may be required. (see clause 12.5.3.2) Note: Where there is an overlap, the darker green denotes the preferred type of meter within the flow. IGE/GM/8 Seminar 8th March 2007 Installation effects and accuracy Andrew Wrath SICK UK Ltd Product Specialist – Ultrasonic Gas Meters IGE/GM/8 Part 1 clause 4.2.2.3 states, “Pipework and components within the installation should be selected and designed to ensure the meter reading will not be influenced by greater than 0.3% of the actual reading” The system should be designed to ensure that the pipework or any of the components of the system do not affect the meters accuracy by greater than 0.3% of actual reading. Generation of non ideal flow profile, perturbation Typical causes ◊”Jetting” - Single bend - Multiple bends in the same plane - Regulator - Valve - Filter ◊”Swirl” - Multiple bends out of plane Disturbed flow profile exist for “x” d from generation and may be a combination of the above. The countermeasure is to design the system to include the correct number of straight lengths on the meter inlet. Effects of non ideal flow profile, inaccuracy of meter reading and possible damage to meter. Single Bend Double Bend OOP IGE/GM/8 Part 1 : Table 2 MOPmi ≤ 7 bar MOPmi > 7 bar METER TYPE Pipe upstream Pipe downstream Pipe upstream Pipe downstream Diaphragm Not critical Not critical Not critical Not critical RD Not critical Not critical 4D 2D Turbine 10D 5D 10D 5D USM (multipath) 10D 5D 10D 5D Where “D” = meter diameter ( nominal bore ) Other considerations ◊Location of thermowells (IGE/GM/5) ◊Reducers should be concentric; eccentric reducers not to be used ◊Strain is not placed on the meter body Additional requirements for Multipath Ultrasonic Meters ◊Diameter change inlet spool to meter body 1% maximum allowed (AGA 9) 1% preferable, 3% maximum (ISO 17089) (typical 0.05% systematic error per 1% step change) ◊Concentricity ◊Installation in proximity to noise generating devices (pressure control valves) Refer to AGA 9 or ISO 17089 (draft) Flow conditioners will sometimes allow installation lengths to be reduced but increase pressure loss. Flow conditioning plate Meter with integrated plate Tube bundles not recommended Not effective with asymmetric profile (jetting) Typical tube bundle installed in inlet spool – Effect of inclusion of flow straightener – Without straightener ≥ 10D Flow direction TP – Effect of inclusion of flow straightener – With straightener ≥ 2D T ≥ 2D Flow direction Flow conditioner P IGE/GM/8 Part 1 Clause 7.6.3.4 “Where the meter is installed in accordance with the manufacturers instructions and these are less onerous than the values given in table 2, such instructions shall be obtained from the manufacturer in writing and retained with the site records” Manufacturer’s tests are normally documented by independent bodies Example of test results -1,0 -0,5 0,0 0,5 1,0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 flow rate [m³/h] de vi at io n [% ] 90°-bend 5D 90°-bend 10D 90°-bend 20D U-bend 5D U-bend 10D natural gas 10bar(g) Good Installation Turbine Meter Good Installation UFM Summary ◊Exchange of information is critical in the selection of the appropriate meter ◊One solution does not fit all applications ◊Use the expertise of meter manufacturers ◊Use IGE/GM/8
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